Moisture Check Procedure
Moisture management is an important part to prevent mold from a product for any manufacturing industry. Especially garments attract mold easily and affect the product. Mold issues on garments product threatening company business. So this is a very sensitive issue for garments manufacturer and retailer.
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Moisture
Checking Meter
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1.
Purpose:
To prescribe procedures for the control &
management of moisture in garments.
2.
Objective:
To provide a documented procedure for correct
control & management system of moisture control in garments and the
moisture content in the garments which we are going to ship is below an agreed
limit to prevent mold.
3.
Scope:
To define roles/responsibility of various
functions responsible for moisture control management.
4.
Responsible
person:
Responsible person name assigned by factory
management.
5.
Procedure:
5.1
The
store manager will make sure that delivered fabric/ thread/ accessory goods are
well protected and in good condition. Store responsible will store them in a
clean well-ventilated room, on pallets, not touching the walls.
5.2
If
any goods not received in good condition or well protected, the Store Manager
will immediately inform the relevant Merchandiser & the Merchandiser will
take further steps to resolve the issue.
5.3
For
accessories check, according to Sampling Plan- AQL1.5 (Level-II) accessories
inspector will check the accessories' Moisture and keep the record in the
Moisture Check form.
5.4
Housekeeping
responsible will make sure that working surfaces are regularly cleaned. Walls,
ceilings and floors are cleaned regularly with dilute detergent, disinfectant
or dilute bleach on walls and floors. Dust will be removed from shelves and
will clean the factory regular basis.
5.5
Garments
will be produced in clean conditions and kept off the floor during production.
5.6
Wet
and damp products will not be packed until goods are properly dry.
5.7
After
pressing garments, those goods will not be packed immediately as there is a
possibility of some moisture from steaming will still be in the pressed goods.
5.8
Pressed
garments will not stack too high as garments in the middle will not cool
properly & damp will remain in the garments.
5.9
The
ironing steam standard will be kept in the minimum standard.
5.10
Aqua
Boy Moisture Meter will be used for Moisture and Humidity check. In Aqua Boy
Moisture Meter indicates 02 different readings, the Top scale indicates
“Accurate measurement of moisture percentage” and the Lower scale indicates the
“Moisture content of sample directly in percentage”. The QC will keep both records.
5.11
For
Aqua Boy Moisture Meter calibration check, Check with skin humidity (100% is
normal for the human body), Press red button to check battery and white button
to measure moisture (%).
5.12
The
acceptance level for Top scale is 56% & for a lower scale of 7%.
5.13
When
the Moisture and Humidity are out of Tolerance, it should be mentioned comments
in the report.
5.14
Before
cartooning, the ready-to-pack goods will be checked moisture levels randomly.
5.15
10%
finished carton will be opened to check moisture from each PO & each lot
& garments will check as per AQL.
5.16
It
is necessary to mention the buyer name, order number, color name & Lot
number in the report.
5.17
From
each sample Carton top, middle and bottom garments/accessories will be checked
for Moisture and Humidity.
5.18
Some
documents should be photographed with the report of the order as a document.
5.19
The
report has to be signed by a Quality Manager with the name.
5.20
The
moisture meter will be calibrated every year.
5.21
According
to some customers' requirements, Super Dry is used.
6.
Supporting
Documents:
Daily Humidity/Temperature Record.
7.
Records:
Moisture Check Report
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