ISO 9001:2015 Quality Management System Manual.
ISO
9001:2015 Quality Management System Manual.
Example:
Quality
System Manual - Section 00
SECTION 00 – QM INDEX, QMS FORMS,
AND REVISION STATUS Rev. M
SECTION 1 – SCOPE
Rev. E
1.1 About LND Quality Manual
1.2 Company Background
1.3 Products and Services
1.4 Exclusions
SECTION 2 – NORMATIVE
REFERENCES
Rev. J
2.1 Regulatory Requirements
2.2 Standards and Guidelines
SECTION 3 - TERMS AND
DEFINITIONS
Rev. D
SECTION 4 – CONTEXT OF THE
ORGANIZATION Rev. E
4.1 Understanding the Organization and its Context
4.2 Understanding the Needs and Expectations of
Interested Parties
4.3 Determining the Scope of the Quality
Management System
4.4 Quality Management System and its Processes
SECTION 5 - LEADERSHIP
Rev. E
5.1 Leadership and Commitment
5.1.1 General
5.1.2 Customer Focus
5.2 Policy
5.2.1 Establishing the Quality Policy
5.2.2 Communicating the Quality Policy
5.3 Organizational Roles,
Responsibilities and Authorities
SECTION 6 - PLANNING
Rev. F
6.1 Actions to Address Risks and Opportunities
6.2 Quality Objectives and Planning to Achieve
Them
6.3 Planning of Changes
SECTION 7 – SUPPORT
Rev. D
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the Operation of
Processes
7.1.5 Monitoring and Measuring Resources
7.1.5.1 General
7.1.5.2 Measurement Traceability
7.1.6 Organizational Knowledge
7.2 Competence
7.3 Awareness
7.4 Communication
7.5 Documented Information
7.5.1 General
7.5.2 Creating and Updating
7.5.3 Control of Documented Information
SECTION 8 - OPERATION
Rev. E
8.1 Operational Planning and Control
8.2 Requirements for Products and Services
8.2.1 Customer Communication
8.2.2 Determining the Requirements for
Products and Services
8.2.3 Review the Requirements for
Products and Services
8.2.4 Changes to Requirements for
Products and Services
8.3 Design and
Development of Products and Services
8.3.1 General
8.3.2 Design and Development Planning
8.3.3 Design and Development Inputs
8.3.4 Design and Development Controls
8.3.5 Design and Development Outputs
8.3.6 Design and Development Changes
8.4 Control of
Externally Provided Processes, Products, and Services
8.4.1 General
8.4.2 Type and Extent of Controls
8.4.3 Information for External Providers
8.5 Production and Service
Provision
8.5.1 Control of Production and Service
Provision
8.5.2 Identification and Traceability
8.5.3 Property Belonging to Customers or
External Providers
8.5.4 Preservation
8.5.5 Post-delivery Activities
8.5.6 Control of Changes
8.6 Release of Products and Services
8.7 Control of Nonconforming Outputs
SECTION 9 – PERFORMANCE
EVALUATION
Rev. A
9.1 Monitoring,
Measurement, Analysis, and Evaluation
9.1.1 General
9.1.2 Customer Satisfaction
9.1.3 Analysis and Evaluation
9.2 Internal Audit
9.3 Management Review
9.3.1 General
9.3.2 Management Review Inputs
9.3.3 Management Review Outputs
SECTION 10 – IMPROVEMENT
Rev. B
10.1
General
10.2 Nonconformity and Corrective
Action
10.3 Continual Improvement
ATTACHMENTS
1
ISO9001:2015 Comparison to ISO9001:2008
Rev.
A
1.
SCOPE AND
EXCLUSIONS
1.1 About
LND Quality Manual
LND, Inc. Quality System Manual provides general policies
and procedures for manufacturing, packaging, testing, storage, and
distribution of products and services. The LND, Inc. Quality System Manual is a
top-tier quality document for LND, Inc. located at 3230 Lawson Blvd, Oceanside,
NY 11572.
1.2 Company
Background
LND, Inc. designs, engineers and manufactures gas-filled
nuclear radiation detectors. Since 1964, LND has developed a product line that
encompasses all the commercial, scientific and military applications for
nuclear radiation detectors and we have sold over two million detectors
worldwide.
LND, Inc. developed and implemented a quality management
system to demonstrate its ability to provide products and services that
consistently meet customer, statutory and regulatory requirements, and to
address customer satisfaction through the effective application of the quality
management system, including continual improvement and the prevention of
nonconformities. The quality management system complies with the international
standard ISO 9001:2015 and government specification MIL-PRF-1N.
1.3 Products
and Services
LND’s product line includes Geiger-Mueller Tubes, Energy
Compensated Geiger- Mueller Tubes, End- and Side-Window X-ray Proportional
Counters, Position-Sensitive Detectors, BF3 and 3He Neutron Proportional Detectors,
Ionization Chambers, Fission Counters, Neutron Beam Monitors, Flow Counters,
and Polymer Window Proportional Counters.
Applications for LND products include, but are not limited
to, Health Physics, Analytical Instrumentation, Environmental, and Air Quality
Monitoring, Personnel Monitoring, Power Plant Applications, Industrial Gauging,
Medical Instrumentation, High Energy Physics Research, X-Ray Spectroscopy,
Non-Destructive Testing, Homeland Security, and Space Exploration.
1.4 Exclusions
No exclusions took.
2.
NORMATIVE
REFERENCES
2.1 REGULATORY
REQUIREMENTS
10CFR50, Appendix B: Quality Assurance Criteria for Nuclear
Power Plants and Fuel
Reprocessing Plants
15CFR Parts 730 – 774: Export Administration Regulations
(EAR)
MIL-PRF-1: Performance Specification; Electron Tubes,
General Specifications for
49CFR Parts 106, 107 and 171 – 180: Pipeline and Hazardous
Materials Administration, Department of Transportation
International Civil Aviation Organization (ICAO) – Technical
Instructions for the Safe Transport of Dangerous Goods
International Maritime Dangerous Goods Code (IMDG) ADR/RID
Transportation Regulations (EU)
IATA Dangerous Goods Regulations
2011/65/EU and EU 2015/863 – Restrictions on Hazardous
Substances II & III (RoHS) Directives
2012/19/EU – Waste Electrical and Electronic Equipment
(WEEE) Directive
EC/1907/2006 – Registration, Evaluation, and Authorization of
Chemicals (REACH) Directive
Dodd-Frank Wall Street Reform and Consumer Protection Act –
Section 1502, Conflict Minerals
2.2 STANDARDS
AND GUIDELINES
International Standard ISO9001:2015: Quality management
systems - Requirements
American National Standard ANSI/ISO/ ASQ Q9000-2015: Quality
management systems- Fundamentals and vocabulary
American National Standard ANSI/ISO/ ASQ Q9004-2009: A
quality management approach- Managing for the sustained success of an
organization
ISO 10002-2014: Quality Management - Customer Satisfaction –
Guidelines for complaint handling in organization
ISO 11118-2015: Gas cylinders – Non-refillable metallic gas
cylinders-Specification and test method
ISO 19011-2018: Guidelines for auditing management systems
3.
TERMS AND DEFINITIONS
3.1 Audit:
Systematic, independent and documented process for obtaining objective evidence
and evaluating it objectively to determine the extent to which the audit
criteria are fulfilled.
3.2 Audit
Criteria: Set of policies, procedures, or requirements used as a reference
against which objective evidence is compared.
3.3 Audit
evidence: Documented information, statements of fact, or other information,
which are relevant to the audit criteria and verifiable.
3.4 Competence:
Ability to apply knowledge and skills to achieve intended results.
3.5 Context of
the organization: A combination of internal and external issues that can have
an effect on an organization’s approach to developing and achieving its
objectives.
3.6 Continual
improvement: Recurring activity to enhance performance.
3.7 Correction:
Action is taken to eliminate a detected nonconformity.
3.8 Corrective
action: Action to eliminate the cause of nonconformity and to prevent a recurrence.
3.9 Customer
owned property: Any type of part, sub-assembly, fixture, accessories,
manuals, drawings, computers, software, shipping containers that belong to a
customer.
3.10 Customer
satisfaction: Customer’s perception of the degree to which the customer’s
expectations have been fulfilled.
3.11 Defect: Nonconformity
related to the intended use or specific use.
3.12 Document:
Information and the medium on which it is contained.
3.13 Documented
information: Information required to be controlled and maintained by an
organization and the medium on which it is contained.
3.14 External
provider: Organization that provides a product or a service.
3.15 Interested
party: Person or organization that can be affected, be affected by or
perceive itself to be affected by a decision or activity.
3.16 Nonconformity:
Nonfulfillment of a requirement.
3.17 Outsource:
Make an arrangement where an external organization performs part of an
organization’s function or process.
3.18 Procedure: The specific way to carry out an activity or a process.
3.19 Process:
Set of interrelated or interacting activities that use inputs to deliver an
intended result.
3.20 Products
and services: Output of an organization that can be produced without any
transaction taking place between the organization and the customer.
3.21 Quality: The degree to which a set of inherent characteristics of an object fulfills
requirements.
3.22 Quality
assurance: Part of quality management focused on providing confidence that
quality requirements will be fulfilled.
3.23 Quality
control: Part of quality management focused on fulfilling quality
requirements.
3.24 Quality
improvement: Part of quality management focused on increasing the ability
to fulfill quality requirements.
3.25 Quality
management: Coordinated activities to direct and control an organization
with regard to quality.
3.26 Quality policy:
Overall intentions and direction of an organization related to quality as
formally expressed by top management.
3.27 Record: The document stating results achieved or providing evidence of activities
performed.
3.28 Risk and
opportunity action: Action to eliminate the cause of a potential
nonconformity or other potentially undesirable situation.
3.29 Service: The output of an organization with at least one activity necessarily performed
between the organization and the customer.
3.30 Top
management: Person or group of people who directs and controls an
organization at the highest level.
3.31 Validation:
Confirmation, through the provision of objective evidence, that the
requirements for a specific intended use or application have been fulfilled.
3.32 Verification:
Confirmation, through the provision of objective evidence, that specified
requirements have been fulfilled.
4.
CONTEXT OF
THE ORGANIZATION
4.1 Understanding
the Organization and its Context
4.1.1 LND, Inc.
identifies the processes needed for the Quality Management System and their
application per the Process Flow Diagram and the Process Map Diagram in
paragraph 4.4 of this manual.
4.1.2 LND, Inc.
determines the sequence and interactions of processes by carefully analyzing
processes, systems, and procedures per Operational Procedure QOP 84-01,
Analysis of Data. Documented information on these process sequence and
interactions may be in various forms, such as; flowcharts, memoranda, and other
internal documents.
4.1.3 LND, Inc.
determines criteria and methods to ensure Quality Management System processes
based on nature, relative importance, and priority. These methods and criteria
are documented as per Operational Procedure QOP 56-01, Management Review.
4.1.4 LND, Inc.
ensures the availability of resources and information necessary to support the
operation and monitoring of these processes per Operational Procedures QOP
62-01, Competence, Awareness and Training, and QOP 63-01, Equipment Maintenance.
4.1.5 LND, Inc. monitors, measures, and
analyzes these processes per Operational Procedure QOP 74-01, Evaluation, and Monitoring.
4.1.6 LND, Inc. implements actions
necessary to achieve planned results per
Operational Procedure QOP 85-03, Corrective Action.
4.1.7 LND, Inc.
performs risk assessments and takes action to address these risks and
opportunities per LND procedure 1-911-0095, Risk Analysis.
4.1.8 LND, Inc.
shall determine external and internal issues that are relevant and have an
impact on the Quality Management System. These issues are addressed with senior
management during the course of the Management Review process.
4.2 Understanding
the needs and expectations of interested parties
4.2.1 LND, Inc.
monitors and reviews the needs of interested parties during the course of the
Management Reviews. Refer to LND procedure 1-911-0099, Interested Parties.
4.3 Determining
the scope of the quality management system
4.3.1 LND, Inc. the quality management system is designed to meet the requirements of our
commercial and government customers per ISO9001:2015 and MIL-PRF-1.
4.3.2 The LND, Inc.
Quality System Manual is a top-level or Level 1 document, along with policies,
objectives, and organization interaction of processes per Operational Procedure
QOP 42-01, Control of Documents.
LND, Inc. Quality Operational Procedures (QOPs) and
documents required by the ISO 9001 standard are Level 2 documents.
LND, Inc. work instructions, engineering drawings, testing
procedures, manufacturing specifications, and other technical documentation
that describe product manufacture, servicing processes, and flowcharts are
Level 3 documents.
LND, Inc.’s production records, test records, training
records, internal and external audit reports, and other quality records, etc.
are Level 4 documents.
4.3.3 Quality System Manual
LND, Inc. maintains a Quality System Manual that is reviewed
over the course of a year during the Management Review process. Any changes/revision
to the manual can only be incorporated by the QA Manager as part of LND procedure
1-900-0007, Engineering Changes. All revision change requests must be reviewed
and signed by the persons listed in the Engineering Changes procedure.
4.3.4
Scope
The scope of this Quality Management The system includes the design and manufacturing of nuclear radiation detectors.
4.3.5 Applicability
In total, LND, Inc. applies all elements of the ISO
9001:2015 standard.
4.4 Quality
Management System and its processes
The Quality Management System is designed as a system of
interrelated processes. All main activities of the system are defined as
Quality System Processes (QSPs) and are grouped into the following four
categories (refer to the Process Matrix and Process Map in this section of the
Quality Manual):
• Product Realization Processes (PRP),
• Measurement, Analysis and Improvement Processes (MIP),
• Management Responsibility Processes (MRP), and
• Resource Management Processes (RMP)
The sequence and interrelation between the four groups and
individual QSPs are illustrated in the Processes Map diagram. For a
detailed illustration of sequence and interaction production processes, including
key process indicators, refer to Operational Procedure QOP-41-01, Production
Processes.
Quality system documentation also defines criteria and
methods needed to ensure that the operation and control of the quality system
processes are effective. This includes the assignment of responsibilities and
allocation of resources for the process, instructions on how to carry out (or
operate) the process, and definition of methods for monitoring and/or measuring
the effectiveness of the process.
ISO 9001:2015 Quality Management System Manual.
The
Quality Management System (QMS)
Process Flow Diagram
PROCESS MAP MATRIX
PRODUCT REALIZATION
PROCESSES (PRPs)
|
|
Order Processing
|
|
Purpose
|
To determine customer requirements, prepare bids and quotations, submit tenders, and take
orders from, or enter into contracts
with, customers.
|
Process Owner
|
Sales
|
Sub-Processes
|
• Determining products and services
requirements
• Determining customer requirements
• Evaluating capability and capacity to meet requirements
• Preparing quotations, bids and tenders
• Entering orders (or signing contracts)
• Receiving, entering and processing change orders
• Providing products and services information
|
Product Design
|
|
Purpose
|
To design products and services meeting the design input requirements.
|
Process Owner
|
Engineering
|
Sub-Processes
|
• Planning and scheduling design projects
• Reviewing and controlling design input
• Performing design activities
• Conducting design reviews
• Establishing design output documented information
• Verifying and validating products and services designs
• Controlling design changes
|
Production/Quality Planning
|
|
Purpose
|
To plan and develop processes needed for manufacturing and verification of products
and
services.
|
Process Owner
|
Engineering
|
Sub-Processes
|
• Determining quality objectives and requirements for products and services
• Developing, validating and documenting production processes (process sheets, equipment
setup instructions, tooling specifications, operator instructions, etc.)
• Establishing products
and services acceptance criteria and products and services verification requirements (measuring, inspections, tests, etc)
|
Purchasing
|
|
Purpose
|
To select
qualified external providers and to
purchase from them materials, components, and services
necessary for the manufacture and delivery of the products and services
(for full scope of application refer to
1-901-0005, LND Supplier
Manual).
|
Process Owners
|
Purchasing /
Quality
|
Sub-Processes
|
• Evaluating and selecting external providers
• Maintaining a
list of approved external providers
• Preparing, reviewing and issuing purchasing documented information
• Communicating with external providers regarding their quality performance (notifications, requests for corrective actions, etc.)
|
Receiving
|
Purpose
|
To receive purchased products and services, visually verify their conformity, and mark/label
products with their identification and/or acceptance status, as applicable.
|
Process Owner
|
Receiving
|
Sub-Processes
|
• Receiving purchased products
• Visually inspecting incoming products
• Applying and/or recording product identification and traceability of incoming products
|
Material Inventory Management
|
|
Purpose
|
To receive, store and issue materials, components and parts to be incorporated into finished
products
and services.
|
Process Owner
|
Stock Room
|
Sub-Processes
|
• Operating and maintaining storage areas
• Identifying and protecting product in storage
• Maintaining special storage conditions/environment
• Operating and maintaining the inventory management system
|
Production
|
|
Purpose
|
To manufacture products conforming to
applicable requirements.
|
Process Owner
|
Production
|
Sub-Processes
|
• Carrying out
manufacturing processes
• Monitoring and controlling manufacturing processes
• Establishing and maintaining production documented information
• Training process operators and technicians (on-the-job)
• Maintaining production equipment and tooling
|
Delivery
|
|
Purpose
|
To deliver products to customers and distributors.
|
Process Owner
|
Shipping
|
Sub-Processes
|
• Processing shipping orders
• Packaging and labeling product for shipping
• Dispatching or shipping products
• Establishing and maintaining shipping and distribution documented information
|
Inspection,
Test and Metrology
|
|
Purpose
|
To verify conformity of products
and services, and identification and calibration of
monitoring and measuring equipment.
|
Process Owner
|
Quality
|
Sub-Processes
|
• Monitoring quality performance of external providers
• Verifying purchased product (QC inspection)
• Monitoring, measuring, and testing products
(in-process and final)
• Verifying inspection status identification
• Releasing products
and services
• Identifying nonconforming products
and services
• Selecting, calibrating and controlling the monitoring and measuring equipment
|
MEASUREMENT AND IMPROVEMENT PROCESSES (MIPs)
|
|
Control of
Nonconforming Products and Services
|
|
Purpose
|
To identify, control and disposition nonconforming products and services.
|
Process Owners
|
Quality /
Engineering
|
Sub-Processes
and Procedures
|
• Identifying, documenting and segregating (where applicable) nonconforming products
and services
• Making nonconforming products and services disposition decisions
• Reworking and verifying nonconforming products and services
|
Internal
Audits and Analysis
of Data
|
|
Purpose
|
To verify conformity of the quality management system, and to evaluate its effectiveness and
efficiency.
|
Process Owner
|
Quality
|
Sub-Processes
and Procedures
|
• Conducting internal audits of the quality system
• Analyzing and evaluating results of internal, third-party and customer audits
• Collecting and analyzing quality performance data
|
Corrective Actions,
Risk and Opportunity
|
|
Purpose
|
To request, implement and follow up corrective actions, risk and opportunity.
|
Process Owner
|
Quality
|
Sub-Processes
and Procedures
|
• Evaluating the need
for corrective actions, risk and opportunity
• Requesting and implementing corrective actions, risk and opportunity
• Verifying the implementation and effectiveness of corrective actions, risk and opportunity
|
Customer
Complaints &
Satisfaction
|
|
Purpose
|
To process customer feedback
and complaints and to measure customer satisfaction.
|
Process Owner
|
Customer Service
|
Sub-Processes
and Procedures
|
• Receiving and logging customer feedback and complaints
• Processing and responding to customer complaints
• Gathering of information and data about customer satisfaction
• Analyzing, reporting and presenting customer satisfaction information and data (preparing reports, plotting charts, holding meetings, etc)
|
MANAGEMENT RESPONSIBILITY PROCESSES (MRPs)
|
|
Planning and Objectives
|
|
Purpose
|
To define the quality policy and quality objectives, to plan the quality management system
(QMS), and to implement management commitments.
|
Process Owner
|
Management
|
Sub-Processes
and Procedures
|
• Establishing quality policy
• Establishing and monitoring of quality objectives
• Planning the quality management system
• Defining responsibilities and
authorities
• Appointing Management Representative
|
Management Review
|
|
Purpose
|
To review the suitability and effectiveness of the quality system; to consider changes to
the
quality system, quality policy and quality objectives; and to
identify opportunities for
improvement.
|
Process Owner
|
Management
|
Sub-Processes
and Procedures
|
• Presentation, discussion and evaluation of review input information
|
• Determining changes required (if any)
for the quality policy, quality objectives and the
quality management system
• Identifying opportunities for improvement and establishing quality objectives
|
|
Continual
Improvement
|
|
Purpose
|
To continually improve the quality management system, processes, products and services.
|
Process Owner
|
Management
|
Sub-Processes
and Procedures
|
• Monitoring performance of the quality management system
• Requesting and implementing corrective actions, risks and opportunities
• Establishing, reviewing and updating the quality policy
• Establishing, implementing and monitoring quality objectives
• Improving the Quality Management System
|
RESOURCE MANAGEMENT PROCESSES
(RMPs)
|
|
Personnel Competence and Skills
|
|
Purpose
|
To define competency requirements, provide training, and ensure awareness about quality-
related issues.
|
Process Owner
|
Operations / Quality
|
Sub-Processes
and Procedures
|
• Determining competency requirements for jobs/positions affecting products and services
quality
• Providing training and/or taking other actions to
satisfy competency requirements
• Evaluating the effectiveness of training
• Providing awareness programs to ensure employee motivation, empowerment, and knowledge of quality-related issues
|
Document Control and Information Management
|
|
Purpose
|
To control documented information related to products
and services, manufacturing processes
and the quality system; and to control quality documented information.
|
Process Owner
|
Tech
Comm
|
Sub-Processes
and Procedures
|
• Establishing documented information needed by the organization
• Reviewing and approving documented information
• Controlling document revisions and distribution (availability)
• Managing retention, storage, and disposition of documented information
|
Facilities,
Equipment and Work Environment
|
|
Purpose
|
To ensure appropriate and adequate facilities, production equipment and
supporting services.
|
Process Owner
|
Operations
|
Sub-Processes
and Procedures
|
• Plant, facility and equipment planning
• Maintaining plant, facilities and manufacturing process equipment
|
5.
LEADERSHIP
5.1 Leadership
and Commitment
5.1.1 General – LND,
Inc. top management defines, develops and implements the quality management
system per Operational Procedure QOP 56-01, Management Review Report.
Top management demonstrates leadership and ensures that employees
at all levels of the organization understand the goals and objectives of the
LND, Inc. quality management system.
LND, Inc. conducts annual Management Review Meetings and
discusses the importance of meeting the following:
• Customer requirements,
• Statutory, legal and regulatory
requirements,
• Quality objectives,
• Quality policy,
• Continuous improvement goals,
• Availability of resources,
• Risk analysis,
• Interested parties.
5.1.2 Customer Focus
The principal objective of the quality management system is
to focus our organization on the customer, and in particular, on enhancing
customer satisfaction. The key to achieving high customer satisfaction is an
accurate determination of customer requirements and an effective verification
that the requirements are met.
Top management ensures that customer requirements and risks
are determined and are well understood. This is done through the process of
order and contract review, as defined in this manual in QM Section 8.2.1
Requirements Related to the Products and Services and QM
Section
8.2.2 Review of Requirements Related to the Products and
Services, and in associated operational procedures.
Management ensures that customer requirements are met by inspecting
and testing products at various stages of production and upon completion, as
defined in this manual in QM Section 9.2.4 Monitoring and Measurement of
Products and Services, and in associated operational procedures.
Management ensures that customer satisfaction is
systematically monitored as a measure of performance in determining and meeting
customer requirements. This process is defined in this manual in QM Section
9.1.2 Customer Satisfaction, and in the associated operational procedure.
6.
MANAGEMENT RESPONSIBILITY
5.2 Quality
Policy
5.2.1 Establishing the quality policy
The quality policy is established by top management.
In formulating the quality policy, top management ensures that the policy
is appropriate to the purpose of the company, and includes a commitment to
comply with the requirements and continually improve the effectiveness of the
quality management system. Refer to LND procedure 1-911-0098, LND Quality
Policy.
The quality policy provides a framework for establishing
specific quality objectives and provides direction for the continual
improvement effort. The use of the quality policy in setting quality objectives
is addressed in this manual in QM Section 6, Para. 6.2 Quality Objectives and
planning to achieve them.
5.2.2 Communicating the quality policy
Senior management at LND, Inc. is responsible for assuring
that the quality policy is understood, implemented, and maintained at all
levels. The quality policy is posted throughout the company, and its role is
explained and discussed at the general orientation training provided to all new
employees and/or group training. The quality policy is also communicated to
customers, consumers, and other interested parties. For this purpose, it is
displayed in the reception area and posted on the company's internet site at
www.LNDINC.com.
The quality policy is periodically reviewed within the framework
of management reviews of the quality system. This is to ensure its continued
relevance and suitability.
5.3 Organizational
roles, responsibilities, and authorities
LND, Inc. defines the responsibilities and authorities of the stall at all levels through the Organizational Chart. The interrelation of all
personnel who manage, perform, and verify work affecting quality is identified
in the Organizational Chart enclosed at the end of QM Section 5, Para. 5.3.
Top management shall ensure that authorities and
responsibilities for specific processes of the quality management system are
defined and communicated:
•
Throughout this quality manual and
in every operational procedure where the specific quality system processor
activity is documented;
• In Quality System Process Matrix sheets in QM
Section 4, Para. 4.4 ( process Owners); and
• In job descriptions.
5.3.1 Management Representative
Top management has appointed the Vice President of
Operations as the Management Representative for the quality management system.
The Management Representative has sufficient independence and authority to
ensure nuclear safety-related activities are performed to requirements and
Quality System requirements are maintained. Management Representative is
authorized and responsible for:
•
Ensuring that processes needed for
the quality management system is implemented, maintained and continually
improved;
•
Promoting awareness of customer
requirements throughout the organization;
•
Report to the top management on the
performance of the quality system, including needs for improvement, and
•
Coordinating communication with
external parties on matters relating to the quality system and ISO 9001
registration.
7.
PLANNING
6.1 Actions
to address risks and opportunities
The Quality Management System of LND, Inc. analyzes risks
associated with programs and activities and looks for opportunities for improvement
per Operational Procedure QOP 61-01, Risk, and Opportunities.
The purpose of this program is to:
•
Give assurance that the Quality
Management System can achieve its intended results.
• Enhance desirable
effects.
• Prevent, or reduce,
undesired effects.
• Achieve improvement.
6.1.1 An assessment
is prepared for the impact of new products, projects, or contracts will have with
regards to the following resources:
•
Information Technology: determine computer hardware, software, and applications.
•
Documentation: Engineering drawings,
technical specifications, assembly, and test procedures, and other manufacturing
documents.
•
Equipment: manufacturing equipment,
servicing equipment, inspection, measuring, and test equipment.
•
Human resources: ensure all staff
has appropriate skills for the job/tasks performed.
•
Parts: availability of raw
materials, components, and manufacturing fixtures.
• Quality audits:
planned audit(s) after activity completion.
6.1.2 LND, Inc.
manufactures its products according to customer specifications, documented
engineering drawings, pump and fill schedules, assembly procedures, inspection
and test procedures and technical specifications Documentation is recorded and
retained as per Operational Procedures QOP
42-01, Control of Documents, and QOP 42-02, Control of
Records.
6.2 Quality Objectives and planning to achieve them
6.2.1 When a new
product, project, or contract is evaluated for adoption into the
LND, Inc. quality system, the appropriate staff members of
the Design Review
Board meeting to define and document how the requirements for
quality will be met per LND procedures 1-900-0010 (Design Control Flowchart),
1-900-0007 (Engineering Changes), 1-900-0008 (Customer Order Flowchart), and
QOP
74-03 (Verification of Purchased Products and Services).
6.2.2 Top management
ensures that quality objectives are established throughout the organization to
implement the quality policy, to meet requirements for products and services,
processes, and to improve the quality system and quality performance. Quality
objectives are measurable and reviewed against performance goals at each management
review meeting.
6.3
Planning of changes
6.3.1 When the
Management Review members determine that there is a need for change to the LND,
Inc. Quality Management System, top management shall ensure that changes are
planned and implemented to meet the company’s quality objectives and the
requirements of QM Section 4, Para. 4.1
Understanding the Organization and its Context, and the
integrity of the quality management system is maintained when changes to the
QMS is planned and implemented. Issues considered by the Management Review
members are:
• The purpose of the changes and their
potential consequences.
• The integrity of the Quality Management
System.
• The availability of resources.
• The allocation or reallocation of responsibilities
and authorities.
8.
SUPPORT
7.1 RESOURCES
7.1.1 General - LND,
Inc. determines and provides the resources needed to implement and maintain the
Quality Management System per Operational Procedure QOP 56-01, Management
Review. This implementation is achieved with top management commitment and with
sufficient resources for the implementation to effectively maintain and
continually improve the system, and enhance customer satisfaction.
7.1.2 People -
During the Management Review process, LND, Inc. reviews the human resource
requirements to maintain the effective management of the Quality Management
System.
7.1.3 Infrastructure
LND, Inc. provides and maintains buildings, workspace, equipment, and support
services needed to achieve conformity to product requirements. Department
managers are responsible for identifying the need and requirements for new,
and/or modification or repair of existing infrastructure and facilities in
their departments. Requests for changes and/or expansions of facilities are
submitted to the Vice President of Operations and then to the President for
review and approval.
Normal maintenance of buildings and facilities is performed
by LND, Inc. personnel assigned to facility and maintenance departments. This
includes regularly scheduled maintenance of lighting systems, air conditioning
and heating systems, and cleaning. The routine maintenance of LND production
and test equipment is as per Operational Procedure QOP 63-01, Equipment
Maintenance. Extensive repairs of buildings and other such facilities are
contracted as needed. Purchasing is responsible for coordinating and managing
maintenance contracts.
Process equipment - Procurement of new, and/or modification
of existing process equipment (both hardware and software) are planned in
conjunction with the development of manufacturing processes.
Supporting services - Supporting services required by LND,
Inc. include transportation, hazardous waste removal, communication, and some
IT services:
•
Transportation services are purchased
from parcel delivery and courier services, and from trucking or other
transportation companies or consolidators, as required. Transportation and
hazardous waste removal services are purchased in accordance with Operational
Procedure QOP-
74-01 External Provider Evaluation and Monitoring, and
1-901-0005, LND Supplier Manual.
•
Communication services are provided
by various telephone, wireless, and internet access companies. Purchasing is
responsible for administrating and coordinating these contracts.
•
IT systems are designed and
implemented by external consultants. These services are purchased in accordance
with Operational Procedure QOP-
74-01 External Provider Evaluation and Monitoring, and
1-901-0005, LND Supplier Manual. Normal day-to-day operations of the LND IT
systems (AS400, PICS intranet, and internet) are controlled and maintained by
the IT department.
7.1.4 Environment
for the operation of processes - Operations and departmental managers are
responsible for ensuring suitable social and psychological conditions in the
workplace. This is to include such aspects as interaction and communication
between employees, employee harassment, conflict resolution, and so forth.
Relevant workplace policies are implemented mainly through training and
awareness programs and, where necessary, disciplinary actions.
Production, Operations, and Quality are responsible for
identifying those operations where extreme environmental conditions could impact the quality performance of personnel and result in products and services
nonconformities. Where appropriate, limits of exposure, and/or mitigating
measures shall be defined and implemented for these operations.
Health and safety management system are independent of the
quality management system. It is administrated by Operations and is documented
in the Health and Safety (H&S) manual.
7.1.5 Monitoring and
measuring resources
7.1.5.1 General - LND,
Inc. has determined the monitoring and measurements to be undertaken and the
monitoring and measuring equipment needed to provide evidence of conformity of
products and services to determined requirements. The procedure, QOP-76-01
Measuring and Monitoring Equipment outlines the process
used to ensure that monitoring and measurements to be complied with are carried
out in a manner that is consistent with our monitoring and measurement
requirements.
7.1.5.2 Measurement
Traceability – Following elements comprise the LND
calibration system:
•
Inspection and test equipment are
selected and used based on the desired attribute to be evaluated and the degree of
accuracy required.
•
Calibration is performed on
applicable equipment at scheduled intervals based on the complexity, frequency
of use, and calibration performance.
• The calibration
system utilizes documented procedures that are established and maintained that
define calibration criteria, procedures, equipment, and out-of-calibration
action (impact on product produced).
• Calibrated
equipment is positively identified by a system that permits for indication when
previously calibrated and the next due date.
• Calibration records
are maintained for all inspection, measuring, and test equipment.
• Equipment is used
and stored in locations adequate to ensure accuracy and fitness for use.
• Measurement
standards are controlled to assure against misuse/abuse.
• Calibrations are
performed with the use of standards that are traceable to units of measure through
NIST.
7.1.5.3 Quality
Assurance assesses and documents the validity of the previous measuring results
when the equipment is found not to conform to requirements. LND, Inc. takes
appropriate action on the equipment and any products and services
affected. Documented information of the results of calibration and
verification are maintained.
7.1.6 Organizational
Knowledge – LND, Inc. has determined the knowledge necessary for the operation
of its processes and to achieve conformity of products and services. Technical
and manufacturing knowledge is recorded and documented in accordance with
Operational Procedure QOP 42-01, Control of Documents.
Organizational knowledge based on internal sources (e.g.
intellectual property, inventions, new research, etc…) is the property of LND,
Inc.
Organizational knowledge based on external sources (e.g.
industry standards, academia, contractors, etc…) is gathered, stored, and
reviewed by the responsible departments. Industry manufacturing standards that
impact LND are the responsibility of Engineering. Quality standards that impact
that impact LND are the responsibility of the Quality Assurance Manager. Safety
and environmental standards that impact LND are the responsibility of the Vice
President of Operations.
7.2 Competence
7.2.1 Personnel
performing work affecting conformity to products and services requirements are
competent. Competency is determined on the basis of appropriate education,
training, skills, and experience. Conformity to products and services
requirements may be affected by personnel who are directly or indirectly
responsible for tasks within the quality management system.
7.2.2 Responsibilities
and Authority – The Vice President of Operations is responsible for
establishing and maintaining policy and procedures for identifying training
needs. Department managers and lead persons are responsible for identifying
competency requirements and for providing training in their areas. Competency
training is primarily focused on increasing the level of skills in operating
equipment and processes, conducting inspections and testing, computerized data
entry, and other such skills as appropriate for particular positions and jobs.
The Quality Assurance Manager is responsible for reviewing
training needs and maintaining training records as defined under record
retention Operational Procedure QOP42-02, Control of Records.
7.2.3 Quality
Activity - The objective of the company’s training program is to ensure that
employees possess the required knowledge and skills for performing their jobs;
and that they are familiar with relevant requirements of the quality system pertaining
to their job functions. Refer to Operational Procedure QOP 62-01, Competence,
Awareness and Training.
7.3 Awareness
7.3.1 LND, Inc.
determines the necessary competence for personnel performing work-affecting
quality. These competencies are translated into essential job duties and
described in job descriptions. LND, Inc. communicates to its employees
the importance of customer requirements, and the relevance of individual
contributions towards meeting these requirements and achieving the quality
policy and objectives during informal and scheduled training classes and
meetings.
7.3.2 Processes for
ensuring adequate competency and awareness of personnel are defined in
Operational Procedure QOP-62-01 Competence, Awareness, and Training. The procedure addresses issues related to:
• Determining competency requirements,
• Identifying training needs,
• Providing training,
• Evaluating the effectiveness of training,
• Ensuring quality awareness, and
• Maintaining training documented information.
7.4
Communication
7.4.1 Internal Communication
– Processes are established for communication within the organization.
Methods of communicating the effectiveness of the QMS include weekly department lead person meetings and daily (management) production meetings, internal audit
closing meetings, and other routine business communication. LND,
Inc. communicates the effectiveness of its quality management system
periodically to staff via Management Review meetings per Operational Procedure
QOP 56-01, Management Review.
The primary method of basic communication is via telephones,
email, or faxes. Responsibility for the setup, maintenance, and servicing of this
activity is with the Vice President of Operations. Email accounts are
established for all applicable employees. Limitations are established by the IT
department to prevent unauthorized communication. The security of the electronic
communications system is handled by the IT department.
The communication of new or revised controlled documents is
conducted per
Operational Procedure QOP 42-01, Control of Documents.
7.5
Documented information
7.5.1 General The
LND, Inc. Quality Management System contains documented information this is
required by ISO 9001 and information determined to be necessary for the
effectiveness of the LND Quality Management System. See section 4.3.2 for the
breakdown of the document structure.
7.5.2 Creating
and updating
7.5.2.1 Control of
Documents - LND, Inc. is transitioning from paper to electronic documentation.
As this transition progresses, new categories of documents are transferred from
paper to the electronic document control system. Both systems are currently used and are defined in Operational Procedure QOP-42-01 Control of Documents.
LND, Inc. quality system documentation comprises the
following categories:
• A documented Quality Policy and
quality objectives;
• Quality Manual;
• Quality system
operational procedures and documented information;
• Quality system forms;
• Work instructions;
• Product labeling and packaging
specifications;
• Manufacturing specifications;
• Quality
assurance/control procedures, documented information, and specifications;
• standards and codes;
• Government specifications and
standards; and
• Regulatory specifications and
standards.
These categories are further defined in Operational
Procedure
QOP-42-01 Control of Documents.
The document control system defined in the Operational Procedure
QOP-42-01 Control of Documents ensures that:
• Documents
are reviewed for adequacy and are approved prior to release;
• Documents
are reviewed and updated as necessary, and revised documents are re-approved;
• Documents
are identified, to include their current revision status and changes;
• Documents
are distributed to, and are available at locations where they are used;
• Documents
remain legible and readily identifiable;
• Document of
external origin determined by LND, Inc. to be necessary for the planning and
operation of the QMS are identified and their distribution controlled; and
• Obsolete
documents are withdrawn from points of use, and/or are clearly identified to
prevent their unintended use.
7.5.2.2 Control of Quality Records
Documented information is established and controlled
providing evidence of conformity to requirements and of the effective operation
of the quality management system. Operational Procedure QOP-42-02 Control of
Documented Information defines specifically what documented information is
maintained in each category and designates their storage locations, retention
periods and disposal. It also defines the process for ensuring that documented
information is legible, readily identified, has been stored inappropriately
locations and conditions, are adequately protected and are easily retrievable.
The following are examples of LND, Inc. quality records:
• Organizational Charts (section
5.3)
• Management Review Meeting
Minutes
• Approved Supplier Listing
• Production Test Records
• Non-Conformance Records
• Process/Product Validation
Reports
• Equipment Calibration
Records
• Complaint Records
• Part 21 Records
• Internal Audit Records
• Training Records
Customers are permitted access to quality records where
provision is made in approved contracts.
7.5.3 Control of documented information –
Covered in section 7.5.2.
9.
OPERATIONS
8.1
Operational planning and control
8.1.1 Quality
planning is required before new products and services, or processes are
implemented. The planning includes the determination of:
• Requirements
and quality objectives for products and services, and processes;
• The need to
develop production processes and documents; establish process specifications,
operator instructions and other such documentation; and provide training to
process operators;
• Required
product verification, validation, monitoring, measurement, inspection, and test
activities, and the criteria for products and services acceptance; and
• Documented
information needed to provide evidence that the realization process and
resulting products and services, and processes meet requirements.
Results of production and quality planning are documented on
the AS400 computer system, and in the form of dated and signed drawings/work
instructions.
8.2
Requirements for products and services
8.2.1 Customer
communication
8.2.1.1 Arrangements
for communicating with customers regarding customer views and perceptions, and
complaints are defined in Operational Procedures QOP-82-01 Customer
Satisfaction and QOP-85-02 Customer Complaints. On a regular basis complaint
trend analysis reports are prepared and submitted to management for management
review meetings
LND, Inc. has implemented an effective procedure for
communicating with customers in relation to:
Products and services information,
• Enquiries,
contracts and order handling, including amendments, and
• Customer
views and perceptions, including customer complaints.
8.2.1.2 Arrangements
for communicating with customers regarding inquiries and order handling are
defined in flowchart LND Procedure 1-900-0008, Customer Order.
8.2.2 Determining
the requirements for products and services
8.2.2.1 For product and
service requirements specified by the customer (special orders), various LND,
Inc. departments (Sales, Engineering, Production, QA) review the
requirements. The requirements not specified by the customer
are also reviewed, and the company’s capacity and capability to meet all
applicable requirements are determined before the order is taken. This process
is defined in LND procedure 1-900-0010, Design Control Flowchart.
8.2.2.2 For product and
service requirements not specified by the customer (catalog products), LND,
Inc. requirements for product characteristics, packaging, and support are
determined and reviewed in the process of designing and developing the product
per LND procedures 1-900-0008, Customer Order Flowchart and 1-900-0010, Design
Control Flowchart.
8.2.3 Review of
the requirements for products and services
8.2.3.1 Prior to the
commitment to supply products and services to the customer, orders are reviewed
to include:
• Requirements
specified by the customer, including the requirements for delivery and
post-delivery activities are defined;
• Requirements
specified by the organization;
• Statutory
and regulatory requirements applicable to the products and services;
• Contractor
order requirements differing from those previously expressed are resolved; and
• When the customer provides no documented statement of requirements (as with verbal
orders), the customer requirements are confirmed before acceptance.
8.2.3.2 Documented
information of the results of the review and any new requirements are
maintained. Refer to QM Section 4.2.4, Control of Documented Information.
8.2.4 Changes to
requirements for products and services
Change orders and amendments are processed and reviewed
using the same procedures that apply to the processing of initial orders.
Change orders are communicated to all functions within the company that may be
affected by the change in customer requirements. When a formal review is deemed
impractical for orders, such as internet sales, the review
shall cover relevant product information such as catalogs or advertising
material.
8.3
Design and development of products and services
8.3.1 General – LND,
Inc. has established, implemented, and maintains design and development of the process to ensure the subsequent provision of our products and services.
8.3.1.1 LND, Inc.
controls and verifies the design of the product in order to ensure specified
requirements are met per LND procedure 1-900-0010, Design Control Flowchart.
8.3.1.2 LND, Inc.
controls and verifies the design and development activities, including defined
responsibilities. Only LND staff or personnel with adequate resources are
assigned design and development activities.
8.3.1.3 For customer
orders the customer specification is the design input and the Design Review
Specification Sheet (LND Form 1-900-0017), prepared in response to customer
specification, becomes the design output.
8.3.1.4 Design changes
follow the same review process as initial designs.
8.3.2 Design and
development planning
8.3.2.1 LND, Inc.
designs its own standard catalog products as well as customer-specified
products and services, and modifications. Engineering is responsible for the design. The quality system for design and development is defined in LND
Procedure 1-900-0010, Design Control.
8.3.2.2 Engineering is
responsible for the planning of design projects, including the identification
of design, review, verification and validation activities; scheduling the project;
assignment of qualified personnel; and control of organizational and technical
interfaces.
8.3.3 Design and
development inputs
Design input requirements are developed by Engineering from
product concepts, such as products and services briefs, sketches, models, rough
prototypes, etc. Design inputs are reviewed and approved before they are used
in the design. Inputs shall include;
• functional and performance requirements,
• Information derived from previous similar
designs (when applicable),
• Statutory and regulatory requirements,
•
Standards or codes of practice that
the organization has committed to implement,
•
Potential consequences of failure
due to the nature of the products and services.
8.3.3.1 Design inputs
are reviewed for adequacy. Requirements are complete, well defined,, and do
not conflict with each other.
8.3.3.2 Documented
information is maintained in accordance with QM Section 4.2.4, Control of Documented
Information.
8.3.4 Design and
development controls
8.3.4.1 LND, Inc.
conducts formal documented reviews of design results at appropriate intervals
and records of such reviews are maintained.
8.3.4.2 LND, Inc.
performs design verification to ensure that the design output meets the design
input requirements at appropriate stages of design and to ensure that design
verification measures are documented.
8.3.4.3 LND, Inc.
performs design validation to ensure that the product conforms to defined
customer requirements.
8.3.5 Design and
development outputs
Design and development outputs are documented, checked, and
verified against design and development inputs, and approved before they are
released for production. Design and development outputs;
• Meet the design and development input
requirements,
• Contain or reference product acceptance
criteria,
•
Specify the characteristics of the product that is essential for safe and proper use, and
• Review of design output documents before
release.
8.3.6 Design and
development changes
8.3.6.1 Design and
development changes are initiated, processed and controlled using the
Engineering Change Request (ECR) system defined in LND Procedure 1-900-0007,
Engineering Changes. Design changes are reviewed, verified and validated as
appropriate, and approved before implementation.
8.3.6.2 Review of
design and development changes include an evaluation of the change on
constituent parts and products and services already delivered.
8.3.6.3 Documented
information of the results of the review of changes, and any necessary actions, are
maintained in accordance with QM Section 4.2.4, Control of Documented
Information.
8.4 Control
of externally provided processes, products, and services
8.4.1 General – LND,
Inc. has procedures in place to ensure that externally provided processes,
products and services conform to established requirements.
Operational Procedure QOP 74-03 Verification of Purchased
Products and Services are followed to ensure that purchased products and
services conform to the specified purchase requirements.
8.4.2 Type and
extent of control
8.4.2.1 Purchasing
documents clearly and completely describe the ordered products and services,
including;
• Requirements
for approval of products and services, procedures, processes, and equipment,
• Requirements
for the qualification of personnel, and
• Quality
management system requirements.
8.4.2.2 LND, Inc. has
developed a Supplier Manual (1-901-0005) that outlines the extent of control
and responsibilities required by the external providers. External
providers are evaluated and selected based on their ability to supply products
and services in accordance with the requirements outlined in the Supplier Manual.
Criteria for selection, evaluation, and re-evaluation are documented in the
Operational Procedure QOP-74-01, External Provider Evaluation, and Monitoring.
8.4.2.3 Documented
information of the evaluation and any necessary actions are maintained as
quality records.
8.4.2.4 Purchasing
documents are reviewed for adequacy of requirements and approved prior to
orders being placed with external providers.
8.4.2.5 Purchased products
and services are verified prior to use in production and/or dispatch to
customers. Engineering and Quality are responsible for selecting appropriate
methods for purchased product verification and acceptance. Operational
Procedure QOP-74-03 Verification of Purchased Products and Services defines the
processes for verifying, identifying, and releasing purchased products and
services.
8.4.3 Information
for external providers
8.4.3.1 LND, Inc.
purchasing documents describe the materials or services ordered, and the
requirements for approval of materials and/or services. LND documents the
review and approval of purchase records prior to release per Operational
Procedure QOP-74-03
Verification of Purchased Products and Services. Personnel
performing this important quality activity are trained and documented as per Operational
Procedure QOP 62-01, Competence, Awareness, and Training.
8.4.3.2 Verification
that purchased material meet specified purchase requirements is performed per
Operational Procedure QOP-74-03
Verification of Purchased Products and Services. All incoming
inspection records are kept on computer files in the Receiving/QC department
under the control of the QC inspector.
8.4.3.3 If verification
of the purchased product is ever performed at the external provider's facility, LND
purchasing documents specify the intended verification arrangements and method
of product release.
8.5 Production
and service provision
8.5.1 Control of
production and service provision - Product manufacturing is carried out under
controlled conditions. The controlled conditions shall include, as applicable:
• The
availability of information that defines the characteristics of the products to
be produced, the services to be provided, or the activities to be performed,
and the results to be achieved,
• The
availability of work instructions (PICS system procedures),
• Production
processes and equipment are properly monitored and controlled,
• Production
processes and equipment are properly approved and validated,
• The
implementation of monitoring and measurement activities at appropriate stages
to verify that criteria for control of processes or outputs, and acceptance
criteria for products and services have been met,
• The use of
suitable infrastructure and environment for the operation of the processes,
• The
appointment of competent persons, including any required qualification,
• The
implementation of actions to prevent human error, and
• The
implementation of release, delivery, and post-delivery activities.
8.5.1.1 LND, Inc.
validates any special processes where the resulting output cannot be verified
by subsequent measurement or monitoring. This includes any processes where
deficiencies become apparent only after the product is in use. Validation
demonstrates the ability of these processes to achieve
planned results. The process for validation includes;
• Defined criteria for review and approval of
the processes,
• Approval of equipment,
• Qualification of personnel,
• Use of specific methods and procedures,
• Requirement for documented information, and
• Revalidation.
8.5.2
Identification and traceability
8.5.2.1 Identification
- Materials, components, finished products, including inspection and test
status are identified throughout all stages of product realization and when in
storage. The system and methods for identifying products and services are
explained in Operational Procedure QOP-74-03 Verification of Purchased Products
and Services.
LND, Inc. shall use suitable means to identify outputs when
it is necessary to ensure the conformity of products and services
8.5.2.2 Traceability -
Traceability is maintained when required by applicable laws and regulations, or
when specified internally to facilitate corrective actions. Traceability is
based on identifying the finished products and services, or batches, with
unique control numbers. Activities related to maintaining and recording
traceability is addressed in Operational Procedures QOP-74-03
Verification of Purchase Products and Services.
LND, Inc. shall control the unique identification of the
outputs when traceability is a requirement and shall retain the documented
information necessary to enable traceability.
8.5.2.3 Product status
- Throughout products and services realization, and when in storage, products
and services are identified with respect to their status, e.g., to indicate
whether they have passed or failed the specified inspections and/or tests. This
is to prevent the nonconforming product from being used or dispatched. General
requirements for status identification are defined in Operational Procedure QOP-74-03
Verification of Purchased Products and Services.
LND, Inc. shall identify the status of outputs with respect
to monitoring and measurement requirements throughout production and service
provision.
8.5.3 Property
belonging to customers or external providers
8.5.3.1 The company
exercises care with customer and external provider property while it is under
the organization’s control or being used. LND Procedure 1-911-0036, Control of
Property Not Owned By LND Inc., outlines the identification, verification,
protection and safeguarding of customer and external provider property.
If any customer or external provider property is lost, damaged or otherwise
found to be unsuitable for use, this is reported to the customer and documented
information maintained.
8.5.4 Preservation
8.5.4.1 Departments and
functions manufacturing, transporting, storing or otherwise handling products
are responsible for developing appropriate handling techniques and procedures,
and for protecting and preserving the product while in their custody.
Preservation also applies to the constituent parts of the product.
Operational Procedure QOP-75-05 Storage, Handling and Preservation define how
these policies are implemented.
8.5.5
Post-delivery activities
8.5.5.1 Post-delivery
activities can include actions under warranty provisions, contractual
obligations such as maintenance services, and supplementary services such as
recycling or final disposal.
LND, Inc. has procedures in place to meet the requirements
for post-delivery activity associated with our products. Refer to LND procedure
1-913-0005, Customer Returns and Operational Procedure QOP 82-01, Customer
Satisfaction.
8.5.6 Control of
changes
8.5.6.1 LND, Inc. has
procedures in place for the control of documents and procedures per Operational
Procedure QOP 42-01, Control of Documents. Engineering Change Requests indicate
the reason for changes per LND procedure 1-900-0007, Engineering Changes. When
policy and quality objectives are formally reviewed as part of the Management Review
process, changes are controlled per Operational Procedure QOP 56-01, Management
Review.
8.6
Release of products and services
6.1 Monitoring and measurement of
product
8.6.1.1 LND, Inc.
monitors and measures the characteristics of the product to verify that product
requirements are fulfilled. This is carried out at appropriate stages of
the product realization process identified in the Production Process flowchart,
Section 4.4 of this manual.
8.6.1.2 LND, Inc. ensures that incoming parts and
components are not
used or processed until they have been inspected as per
Operational Procedure QOP 74-03, Verification of Purchased Product.
8.6.1.3 LND, Inc.
inspects and tests in-process materials, components, and parts as appropriate
per Operational Procedure, QOP 82-03, In-Process Inspections.
8.6.1.4 Evidence of
conformity with the acceptance criteria is maintained.
Records indicate the person authorizing release of
product. Refer to Operational Procedure QOP-42-02, Control of Records.
8.6.1.5 Product release
to the customer does not proceed until all the planned arrangements have been
satisfactorily completed, unless otherwise approved by a relevant authority
and, where applicable, by the customer. Refer to Operational Procedure
QOP-82-04, Final Inspection.
8.7 Control
of nonconforming process outputs
8.7.1 LND, Inc.
ensures that products and services which do not conform to specified
requirements are identified and controlled to prevent its unintended use,
installation or delivery. The controls and related responsibilities and
authorities for dealing with nonconforming products and services are defined in
Operational Procedure QOP-83-01 Control of Nonconforming Products and Services.
Documentation of product nonconformance includes identification, evaluation,
and of the nonconforming product.
8.7.2 LND,
Inc. deals with nonconforming products and services by one or more of the
following ways;
• By taking action to eliminate the detected
nonconformity,
•
By authorizing its use, release or
acceptance under concession by a relevant authority and, where applicable, by
the customer,
• By taking action to preclude its original
intended use or application, and
•
By taking action appropriate to the
effects, or potential effects, of the nonconformity when nonconforming products
and services are detected after delivery or use has started.
•
Should a recall of LND products be
necessary, LND procedure 1-900-0023, Product Recall is followed.
8.7.3 LND, Inc.
applies suitable methods for monitoring and, where applicable, measurement of
the quality management system processes. These methods demonstrate the the ability of the processes to achieve planned results. When considering suitable
methods, LND, Inc. considers the type and extent of monitoring or measurement
appropriate to each process in relation to their
impact on the conformity of products and services
requirements and on the effectiveness of the quality management system.
8.7.3.1 When a quality
system process does not conform to requirements, Quality initiates a corrective
action request to address the problem. The process for requesting and
implementing corrective actions is defined in Operational Procedure QOP-85-03
Corrective Action.
8.7.4 Documented
information of the nature of nonconformities and any subsequent actions taken,
including concessions obtained, shall be maintained in accordance with
Operational Procedure QOP-42-02, Control of Documented Information. The
identity of the authority deciding the action(s) is documented.
8.7.4 When
nonconforming products and services are corrected it is subject to re-
verification to demonstrate conformity to the planned requirements.
10.
PERFORMANCE EVALUATION
9.1 Monitoring,
measuring, analysis and evaluation
9.1.1 General - LND,
Inc. plans and implements the measurement, analysis and improvement operations
to verify whether quality activities comply with planned arrangements and to
determine the effectiveness of the quality system;
• To demonstrate conformity to products and
services requirements,
• To ensure conformity of the quality management
system, and
•
To continually improve the
effectiveness of the quality management system.
The above listed processes are identified in documented
procedures and include determination of applicable methods, and the extent of
their use.
LND, Inc. monitors and measures the performance and determines
the effectiveness of the quality management system per Operational Procedure
QOP 82-02, Internal Quality Audits. All audit reports and activities are
reviewed by the Management Representative.
9.1.2 Customer
satisfaction – LND, Inc. determines, monitors, and measures customer
satisfaction by various methods. The following are some of the methods by which
customer satisfaction is determined:
• Both solicited and unsolicited customer
satisfaction and feedback.
• Feedback on delivered products and services.
• Awards and recognition.
• Product returns.
• Warranty claims.
• Repeat customers.
• Market share analysis.
9.1.2.1 Customer
satisfaction trend analysis information is reported to, and evaluated by the
management review of the quality system, as defined in Operational Procedure
QOP-56-01 Management Review.
9.1.2.2 Operational
Procedure QOP-82-01 Customer Satisfaction defines the responsibilities and
methods for collecting the information.
9.1.3 Analysis
and evaluation
9.1.3.1 Data and the information recorded in quality documented information is compiled and
analyzed periodically to determine trends in the performance and effectiveness
of the quality management system and to identify opportunities for improvement.
9.1.3.2 The process for
determining, collecting and analyzing this data is defined in the Operational
Procedure QOP-84-01 Analysis of Data. Appropriate data includes data
generated as a result of monitoring and measurement and from other relevant
sources.
9.1.3.3 The analysis of data provides information relating
to;
• conformity
of products and services,
• the
degree of customer satisfaction,
• the performance
and effectiveness of the quality management system,
• if
planning has been implemented effectively,
• the
effectiveness of actions taken to address risk and opportunities,
• performance
of external providers, and
• the need
for improvements to the quality management system.
9.2 Internal
audit
9.2.1 Quality is
responsible for coordinating the internal audits of the quality management
system at planned intervals to determine whether the quality system:
• Conforms to
planned arrangements (refer to QM Section 7.1, Planning of Products and
Services Realization), to the quality management system requirements as defined
in this quality manual and operational procedures, and to the requirements of
the ISO 9001 standard,
• Is effectively
implemented and maintained.
9.2.2 Operational
Procedure QOP-82-02 Internal Quality Audits defines the responsibilities and
requirements for planning, conducting and reporting internal audits, as well as
taking corrective actions and follow-ups.
Internal audits are conducted in accordance with a planned
program, taking into consideration the status and importance of the processes
and areas to be audited, as well as the results of the previous audits.
Necessary corrections and corrective actions are taken
without undue delay by management personnel responsible for the areas where
nonconforming
processes and/or practices are identified by the audit.
Auditors follow up to ensure that the actions taken are fully implemented and
are effective.
Audits are scheduled annually or as required. Audit records
and corrective actions are maintained. An annual internal audit plan is
prepared by the Q.A. Manager and distributed to all relevant locations and
individuals. Qualified internal auditors are assigned areas over which they
have no direct responsibility.
The results of the internal audits are shared with the
Management Representative and personnel responsible for the area audited. LND
takes timely corrective action on the deficiencies found during the internal
audit. Follow-up audits, if necessary, record the implementation and
effectiveness of the corrective action taken.
Documented information of the audit and its results shall be
maintained in accordance with QM Section 4.2.4, Control of Documented
Information.
9.3
Management review
9.3.1 General - Top
management reviews the QMS at the management review meetings. This review
assesses the continuing QMS suitability, adequacy and effectiveness,
identifying opportunities for improvement and needed changes (including the
quality policy and quality objectives). Documented
information is maintained for each management review
meeting. Refer to
Operational Procedure QOP-56-01, Management Review.
9.3.2 Management review inputs
Input into the management reviews consists of information
and data related to quality performance of the organization. At a minimum, this
includes:
• Process performance and products and services
conformity data,
• Effectiveness of actions taken to address risk
and opportunities,
• Customer
satisfaction and feedback/complaints from relevant interested parties,
• Results of audit activities (i.e. customer,
internal, supplier, process audits.
Promote prompt
completion),
• Status of quality objectives (extent to which
objectives have been met),
• Safety and environmental issues,
• Status of open items from previous MRM
meetings,
• Opportunities for improvement,
• CAPA status report,
• Changes in external and internal issues,
• Adequacy of resources,
• New issues,
• Performance of external providers (annual
report),
• Calibration performance (annual report),
• Compliance to Quality Policy (annual report).
9.3.3 Management
review outputs
During the review meetings, management will identify
decisions and actions to be taken regarding the following issues;
• Any need for changes to the Quality Management
System,
• Opportunities for improvement, and
• Resource needs.
Responsibility for required actions is assigned to members of
the management review team. Any decisions made during the meeting, assigned
actions and their due dates are recorded in the minutes of the management
review.
10.1 General - LND,
Inc. continuously improves the effectiveness of the quality management system
through the use of the quality policy, quality objectives, audit results,
customer survey results, customer complaint forms, analysis of data, corrective
actions, risks, and opportunities, and management review.
10.1.1 LND, Inc.
encourages personnel at all levels to provide ideas for improving products,
processes, systems, productivity, and the work environment.
10.1.2 LND, Inc. works
to improve its products and processes per LND procedure 1-900-0010, Design
Control Flowchart, and always looks to develop new products. When inputs are
received from external or internal sources, members of the Design Review Board
review the inputs and determine risks.
10.1.3 As part of
LND’s commitment to continuous improvement, preventive actions are discussed at
Management Review Meetings to prevent undesired effects.
10.2
Nonconformity and corrective action
10.2.1 LND, Inc.
ensures products or components that do not conform to specified requirements
are prevented from unintended use or installation per Operational Procedure QOP
83-01 Control of Nonconforming Product. Documentation of product nonconformance
includes identification, evaluation, and disposition of the nonconforming
product.
10.2.2 Nonconforming
products/services are clearly marked and segregated. The procedure for
nonconforming production includes determination of the cause, implementation of
corrective actions, and dealing with the consequences. These activities and
their effectiveness are reviewed and discussed during the management review
meetings.
10.2.3 LND, Inc. may
perform the following for nonconforming products or components:
• Rework
nonconforming products or components to meet applicable specifications.
• Conditionally
accept nonconforming product (with or without repair) if its suitability is not
significantly diminished.
• Evaluation
nonconforming products or components for alternate applications.
• Reject
or scrap nonconforming products or components.
10.2.4 LND, Inc.
reinspects all reworked products and components to ensure they meet established
specifications.
10.2.5 Corrective
Action – LND, Inc. maintains documented procedures for implementing effective
corrective action per Operational Procedure QOP 85-03, Corrective Action and
QOP 85-02
Customer Complaints. Corrective actions shall be appropriate
to the effects of the nonconformities encountered. This includes;
• Reviewing
and analyzing nonconformities,
• Determining
the causes of the nonconformities,
• Determining if similar nonconformities
exist, or could potentially occur,
• Implementing
any actions needed, including, if appropriate, updating documentation,
• Updating
risks and opportunities determined during planning, if necessary,
• Recording
the nature of the nonconformities and any subsequent actions taken,
• Reviewing
the corrective action is taken and its effectiveness,
• Recording
the results of any corrective action, and
Making changes to the quality management system, if
necessary.
10.3 Continual
improvement – LND, Inc. works to continually
improve the suitability, adequacy and effectiveness of the Quality Management
System. See Sections 6.1 and 10.1.
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